Porsche 944 turbo

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The Porsche 944 Turbo below has been my car for the past eight years. Its been the best car anyone could ask for. It never goes wrong and apart from a head gasket replacement in 1998,  up until this year has only ever needed routine servicing, tyres, and brakes.  This year I was going to sell it and move on, but I couldn't find anything that I could replace it with. So I decided to spend a bit of money on it and keep it for a while longer.  First came a Huntley Racing Chipset from the States, together with an Adjusta-boost valve. Now wound up and producing 300BHP I thought it was time for a clutch, a new torque tube bearing that had been irritating me in the background  for a while and a new KKK Turbocharger.  As it happened I had all the belts changed and a few tensioners and pulleys at the same time.

Check out my Porsche review at Parker's - 944 Review

The work was carried out by a former Porsche Trained Mechanic called Andrew Kirk in Argyle St Ind Estate, Birkenhead.  The turbo was rebuilt by The Turbo Clinic in Eastham on the Wirral.

Time for a little bit of good old-fashioned maintenance here

Chinese breather with 10mm outlets

No space for down there

Clear front indicator lenses

Cylinder No4

Cylinder No3

Cylinder No2

Cylinder No1

Closer look at the scratches on No4

Cleaned mating faces

Widefire gasket in place

Failure across water jacket on standard gasket

The other side view

Nice and clean

Inlet valves look clean

Exhausts coked up as normal

Widefire comparison

More evident this side

Cam lobes are ok

Followers are a bit worn

No visible problem there

Manifold wrapped in heat shield blanket

balnket fixed with s/s tiewraps

Done as per diagram from www.cannell.co.uk

Manifold back in position

Almost impossible to get these bolts back in

I cut a slot in the bracket in the end

There's the little bugger

Need to somhow join to the pipe coming off the breather

The suction is from here casuin me to burn oil

The Air Con saint

Hard at work

Free plug:- The best Air Con man in town